Waste reduction in winding process
Reduced downtime, minimized material loss, and enhanced sustainability in production – modern winding cores make a decisive contribution to minimizing material waste, avoiding unnecessary downtime, and ensuring a stable production process. The integration of functional design, robust materials, and a consistent emphasis on reusability curtails the use of consumables, prevents waste, and enables sustainable production practices. With over 40 years of expertise, WinCore® winding cores from INOMETA offer an innovative solution that ensures maximum efficiency and sustainability in the winding process, thanks to their precision and advanced material technologies.
Get in touch with the INOMETA sales team today and receive comprehensive advice on WinCore® winding cores and other first-class roller solutions from the renowned manufacturer from Germany. Make your inquiry now.
WinCore® winding cores integrate technical precision, individual adaptability, and resource conservation. Featuring innovative product features such as winding support and cut-resistant surfaces, they reduce waste, shorten set-up times, and lower maintenance costs. The winding support ensures a faster and easier start to the winding process, while the cut-resistant surface simplifies the removal of residual material without damaging the core. These features optimize production processes, making them both more efficient and more environmentally friendly.Furthermore, aluminium and PROTEK® coatings ensure high process stability and exceptional durability. WinCore® winding cores find application in the packaging and printing industries, as well as in electronics production, where precision and freedom from particles are absolutely essential.
Aluminium, CFRP, and GRP winding cores are also utilized in battery and fuel cell production due to the material’s inherent suitability for cleanroom and dry room environments. For instance, they function as precise carriers for aluminium, copper, or other metallic foils during substrate production. Throughout electrode manufacturing – during coating, drying, or slitting processes – they also ensure an exact, low-tension web path, thereby supporting process reliability. In cell production, such as during the stacking or cutting of electrode webs, they serve as dependable winding solutions.Particularly in highly automated production processes, dimensionally accurate and concentric winding cores are indispensable for minimizing downtime and rejects. INOMETA provides precise, thermally stable winding cores that surpass conventional cardboard cores in terms of durability and robustness. They do not generate dust, are resistant to drying out, and do not deform – a critical advantage in sensitive production environments like the drying room, where any irregularity could compromise process quality.
WinCore® winding cores provide a reliable and sustainable solution, even under extreme conditions. They are characterized by their particle-free nature, precision, and stability, especially in packaging, printing, and electronics production as well as battery and fuel cell production. With a service life of up to 1000 winding and unwinding cycles, they significantly reduce raw material consumption and disposal costs.The Ecoline version guarantees high precision and concentricity and is specifically designed for use with expansion shafts and chucks. Its multiple reusability enhances both economic and ecological efficiency. Upon request, it can be hard anodized or coated with PROTEK® for increased durability.Our Proline version takes it a step further: it features specially manufactured inserts to protect the sleeve ends, increasing their robustness and service life. Companies thus benefit from even greater precision and concentricity, further optimizing production processes.
Our WinCore® winding cores at a glance
WinCore® winding cores provide companies with a wide range of advantages that optimally combine ecological and economic benefits:
The WinCore® winding cores with winding support enable the quick and clean winding of thin films without double-sided adhesive tape. The special adhesive surface ensures direct application of the film to the core within the machine. This reduces the consumption of disposable auxiliary materials, eliminating residue and unnecessary waste during start-up. This optimized wrapping process leads to cleaner processes without adhesive residue, minimizes machine downtime through faster starts, and ensures optimal first wrapping layers without voids or slippage.
Cutter knives, often used to remove winding remnants, can quickly damage conventional core surfaces. WinCore® winding cores with a cut-resistant surface solve this problem; their special coating resists cuts. This cut resistance preserves the core’s surface structure long-term, protects it from wear and tear, and significantly extends its service life. Thanks to the cut-resistant surface, the absence of cutting marks ensures high quality winding surfaces by not disturbing the initial layers. The removal of adhesive and residual material is simplified, and the FDA-compliant coating ensures the highest safety standards. Furthermore, the reduced replacement frequency lowers both investment and storage costs.
WinCore® winding cores offer a sustainable solution for your production by reducing waste and are designed for multiple reuses thanks to their long service life. This provides both ecological and economic benefits. We offer detailed advice for an individual design based on your specific requirements, supported by our technical data sheet.As your partner for digital solutions, we optimize and automate your production processes using state-of-the-art technology, ensuring maximum safety, and leveraging a broad portfolio of roller types. Contact our sales team to learn more about our customized winding and roller solutions.
Get in touch with our sales team today and find out more about winding- and roller solutions by INOMETA from Germany. Make an inquiry now.
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