Smart rollers in battery production
Future technologies such as electromobility are rapidly shaping the demands in battery production: increasingly tighter tolerances, stricter quality specifications, and a highly dynamic market environment necessitate maximum precision, availability, and process reliability. Roller applications are central to production, performing key functions such as coating, compacting, and transporting electrode materials, and thus significantly influencing the quality of the final products. Simultaneously, even minor deviations or undetected signs of wear directly impact the performance of battery cells – potentially leading to substantial costs and risks.With over 40 years of experience, INOMETA has been providing highly specialized roller solutions for individual applications, integrating mechanical excellence with digital technologies. The intelligent combination of INOid® as a digital identity and INOlogic® as a condition monitoring platform creates a networked system that enables traceability, real-time monitoring, and predictive maintenance – scalable, manufacturer-independent, and ideally suited for the demands of modern production.
Get in touch with the INOMETA sales team today and receive comprehensive advice on digital solutions and first-class roller and winding solutions from the renowned manufacturer from Germany. Make your inquiry now.
In battery production, maximum precision, efficiency, and process reliability dictate the pace. Rollers perform crucial tasks in nearly all production stages, from the uniform coating of electrodes to precise compaction in the calender and controlled drying.INOMETA develops bespoke high-performance rollers for these demanding applications, manufactured from premium fiber composite and metal materials, combined with specialized coatings, and precisely matched to the specific requirements. These include calender rollers with micrometer-precise geometry, temperature-controlled heating rollers, deflection and guide rollers for delicate substrates, as well as sensor and measurement rollers for process monitoring.With increasing production speeds and growing levels of automation, the demands for availability and ease of maintenance are also escalating. INOMETA addresses this need with sophisticated designs and digital interfaces that provide direct access to maintenance data, technical specifications, and service information at the machine – enhancing transparency, reducing downtimes, and enabling predictable maintenance cycles.The integration of digital solutions such as INOid® and INOlogic® transforms rollers from passive components into intelligent system carriers. They become the active interface between machine, product, and digital monitoring – capable of recording process and status data in real time without interfering with the machinery.
INOid® – digital roller identity
INOlogic® – realt-time condition monitoring
In highly automated battery production, the condition, history, and configuration of each individual roller are crucial for process reliability and efficiency. INOid® functions as a digital identiy – each roller is assigned a digital twin that centrally and audit-proofly stores all usage-relevant data, from maintenance records and operating hours to quality documentation.The seamless availability of this information forms the basis for transparent production, facilitates quality assurance, and enables well-founded error analyses. Standardized test logs, digital links, and systematic evaluations significantly enhance traceability and auditability – especially in the sensitive environment of battery production, where even minor deviations can have significant consequences.
INOid® eliminates the need for paper-based documentation and manual maintenance procedures. RFID tags or QR codes affixed directly to the roller enable clear, contactless identification – without requiring cleaning or risking data loss. All pertinent information can be managed in a structured manner via a central platform and accessed from any location.INOid® enhances efficiency right from goods receipt through automatic data reconciliation with the digital quality certificate. During operation, it supports adherence to maintenance schedules, automatically logs service events, and provides immediate access to all technical specifications via simple scans. The data is fully retained even upon roller replacement – a critical advantage for operational safety and system availability. Existing rollers can also be seamlessly integrated using retrofittable RFID or QR solutions – robust, contactless, and suitable for industrial environments. INOid® further offers an expanding suite of digital services, ranging from cross-location roller management to scheduling customized maintenance services such as cleaning, calibration, or replacement. INOid® thus evolves into a central component of future-proof, product-related asset management – ensuring maximum transparency, reduced downtimes, and sustainable process optimization.
Any deviation in battery production can significantly impair quality, efficiency, and system availability. INOlogic® from INOMETA directly addresses this risk as a cloud-based condition monitoring platform for continuous, manufacturer-independent surveillance of all relevant roller data.State-of-the-art sensor technology is employed to record temperature, vibration, pressure, and bearing condition directly on the roller in real time – precisely where mechanical stress occurs. This data is securely transferred to the cloud without interfering with the production network and is automatically analyzed there. The results are presented visually on any end device, allowing users to maintain constant oversight of the condition, performance, and potential risks.
Real-time data forms the foundation for informed decisions during operation. INOlogic® enables the immediate detection of critical deviations, targeted root cause analyses, and the timely initiation of countermeasures – even before downtimes or rejects occur. The platform also facilitates data-driven planning of maintenance intervals, process adjustments, and resource allocation.A significant advantage of INOlogic® is its facilitation of predictive maintenance. The systematic evaluation of historical load data enables forecasts regarding the state of wear and remaining service life – maintenance is therefore performed as needed, rather than at fixed intervals. This extends the service life of the rollers, lowers maintenance costs, and reduces unscheduled downtime.INOlogic® also provides valuable insights for production controlling. By comparing machines and lines, differences in wear, and Overall Equipment Effectiveness (OEE) become apparent – making it possible to identify specific areas for potential efficiency gains. The cloud-based architecture renders INOlogic® a flexible, retrofittable solution – secure, scalable, and future-proof.
INOMETA’s roller technologies achieve their full potential when combined with the digital solutions INOid® and INOlogic®. This perfectly coordinated integration creates an end-to-end connection between physical components and the digital process world – a decisive step for modern, data-driven production processes in the battery industry.
The result is an integrated, digital ecosystem with measurable added value:
Connect with our sales team today to learn more about roller solutions from INOMETA, your roller manufacturer in Germany. Contact us directly now.
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